Tag: interviews

August 1, 2021

Metal Maestro: Josh Leslie

Introduction

Josh originally went to the School of the Arts in Chicago for aerospace engineering, with the intention to learn “how to make things.” But after two years, he realized that the field wasn’t for him. So halfway through his college career, Josh made the decision to switch to industrial design. He later graduated with a degree in object design, which is a similar field to industrial design but is based much more on conceptual design rather than more reality-based and pragmatic design.

After moving to the Bay Area several months ago, Josh found Ace Makerspace completely by chance and decided to join for two main reasons. One reason was that Ace offered easy shop access for a recent graduate itching to do some work. The other is that Josh wanted to share his experience with others and spread the knowledge that he has gained both in college and on his own.

Josh’s Work at Ace

Josh primarily maintains the metal shop and is part of a movement to make the entire space more user-friendly. Right before Josh took over as metal steward, the metal shop at Ace was rearranged by a few other engaged members. The main purpose of this was to make the space more friendly towards a wider range of users rather than only those who were already experienced.

In early August, Ace plans to have the storage area and actual work area flipped in the metal shop room, and Josh is a big supporter (and soon to be facilitator) of this change. As of the writing of this article, when you enter the metal shop you’re immediately met with the member storage space. All of the tools are kept behind all the shelving units in a much smaller area. The idea is to put the tools up-front to make it more user-accessible and to make the metal shop more friendly to the people who walk by it.

In terms of more instructor-oriented work, Josh is part of the Ace movement to change up its teaching style. The new style has three varieties, called Access, Exposure, and Experience-based education. In essence, it’s a 3-part process of learning how to use tools properly, doing something constructive and fun with the tools, and offering more elaborate projects for those seeking more experience. In Josh’s words, “Instead of ‘hey, just cut this block of metal,’ we’re developing project and skill-based classes of varying levels so that you’re not banging nails into a board, you’re actually making something.” One of those ideas was instead of just randomly cutting metal for a class, why not make some basic windchimes that you might actually keep? Another is crafting simple metal jewelry.

Even though Josh has only been at Ace for a few months, he has already made an impact on the community with his friendly personality and willingness to help others. When he isn’t in the metal shop, he can be found helping in mutual aid projects around the Ace space such as the 500 filters project. Keep an eye out for the metal shop revamp later this year.

This article is part of an Ace Makerspace interview series by Carter Jenkins.

June 21, 2021

Lasering in on Patrick Davies

Introduction

Patrick has been an Ace member for about 4 years. However, in that time he has quickly grown proficient with laser cutting, served on the Ace board, and has become a beloved member of the Ace community. I’m Carter Jenkins, and I had the chance to talk with Patrick about what he does and why he does it.

History with Ace

Some of Patrick’s dividers in a store

Patrick’s story begins after he finished school at the California College of the Arts. Having studied industrial design, he was on the lookout for a place to use the skills he’d learned. His search eventually led him to Ace, located in a neighborhood that Patrick used to live in. Patrick quickly found that Ace fostered a very creative and friendly learning environment that he enjoyed. The close proximity to his home was a boon too. Soon Patrick was working on social media outreach with fellow Ace members as well as doing his own personal laser cutting work. He even served on the Ace board for a year.

Nowadays, Patrick does a lot of laser cutting and is a part of the maintenance crew for that machine. He enjoys working on the machine and likes to see it working well. As a precision-based instrument, he likes fine-tuning the various parts of it in order to get it into tip-top shape.

Patrick’s Work

Examples of Patrick’s work

Over the years, Patrick has created a small business based on the laser work he does at Ace. This whole thing started back in design school when Patrick developed a liking for vinyl record collecting. He made his own plywood inserts for jukeboxes, eventually selling them to small record stores as a side business. Word of mouth spread his work, and now Patrick sells custom-made inserts and dividers to all kinds of record stores. This isn’t the only work he does, however. Even with a name in record-making, he is open to all kinds of design work. Check out his Instagram page to see his work and even get a commission at https://www.instagram.com/fluidcut/?hl=en.

Patrick’s process is simple. He works mostly with plywood to create the products he then sells. He has experimented with different kinds of materials like acrylic and solid wood, but there are a couple of reasons why he has stuck with plywood over the years. Not only are some materials not environmentally friendly, but Patrick has found that the material type he uses doesn’t always make the impact he wants. When his customers see one plywood product and one solid wood product, they don’t see the craftwork that went into making it. They see two identical things with different prices. Patrick continues to use plywood, a material that can do any job at a reasonable price.

Conclusion

This summer, Patrick is looking forward to being in a less covid-restricted environment. With no major projects in mind, he will continue to work with the laser in order to fine-tune and make more creations. After all, the more enjoyable moments of his life happen when a piece of work comes out exactly as he envisioned it.

June 2, 2021

Ted Huller: 3D Printing Master

Introduction

Ted Huller is a long-time Ace member and also Ace’s resident 3D Printing Steward. I’m Carter Jenkins, and I had the chance to talk with Ted about his history with Ace as well as some recent work he has done.

Ted’s History with Ace

Ted is a long-time friend of Ace Executive Director Rachel Crafty, but Ted’s story begins before Rachel was in that role. Ted works in a laboratory, and throughout his working process, he sometimes finds that he needs to make custom-built parts in order to fulfill certain jobs. He normally would make these parts out of wood, (Ted is a master woodworker) but one day the job required a small beaker holder that was too fine to make with wood. Hearing about Ace’s 3D printing workspace, Ted decided that he should learn some basic skills in 3D printing so that he could handle situations like these. He admits the process wasn’t very smooth, but in the end, he had a working product, and that experience made Ted very interested in 3D printing as a whole.

Fast forward a few years, and Ted became a regular Ace member. He still did woodworking at home, but the Ace makerspace had become his new home for metalwork and some 3D printing. Ted quickly got his own 3D printer at home, meaning that his interactions with Ace slowly dwindled as his needs for printing materials shrunk. One day, however, former 3D printing steward Matt stepped down, leaving the position open to anyone in the Ace community. After some deliberation, Ted decided that he should give something back to the Ace community, and with his new expertise, Ted became the printing steward.

The 3D Printing Space at Ace

The 3D printing space is shared with a multipurpose space that houses the electronics lab, a couple of workstations, and the big format paper printer. This room is known as the Clean Fabrication room. There are two Prusa-brand 3D printers, which Ted calls “the Ford F-150 of printers. There’s a lot of them, they’re not the most sophisticated, but they’re pretty darn reliable and thought out.” There’s also a nearby computer dedicated to preparing files for the printers. The printers don’t need a computer to run, but makers will often find that it helps to be able to do last-minute manipulations to the 3D object files.

The Slack community for 3D printing at Ace has members in the hundreds, and pretty much all questions and discussions happen over Slack. Ted considers it the most efficient way to ask, read, and answer questions; he encourages new members to use Slack for almost all of their communications.

An Example of Ted’s Work

Some in-progress work being done at the Ace metal mill

Ted and his wife recently bought an old minivan so they can go camping without having to deal with tents. The Toyota they bought was almost perfect for this purpose, except for one thing. The two of them both found the minivan to be a little too small to have both front seating and bed arrangements, so they looked into having adaptable seats that could swivel and lie down to make beds. The Toyota’s seats, however, were bolted to the floor in such a way that commercial seat-adjusting kits wouldn’t work. With no other options, Ted turned to his making skills to fabricate a “captain’s chair,” similar to those found in commercial RVs.

Ted started with drilling out a swivel plate and holes in the floor of the van, making sure to line them up precisely by means of the metal mill at Ace. The actual process of making the seat swivel wasn’t that difficult, but Ted encountered another problem soon after. Modern-day seats in cars and vans have lots of electrical wiring leading into them, whether it’s for operating a heater or controlling the seat’s back-and-forth movement. Ted found that the wires in the seat were dangerously close to shearing themselves on some exposed metal left by the drill holes, which would cause all sorts of maladies if not addressed properly. To solve this problem, he 3D printed a large plastic washer that bolts onto the wire hole. This means that instead of the wires dragging on sharp metal edges, it’s protected by a layer of comparably soft plastic. There were other little 3D-printed objects that Ted made, such as protective sheaths for the wire connectors.

An example of a bushing used in the project

Interestingly, Ted’s neighbor was going through a similar process with a van of their own at around this time. They had also encountered the same wire-cutting problem, and since Ted had just fitted the washer he offered to print a duplicate for his neighbor. With about a dollar’s worth of filament, Ted solved his neighbor’s problem.

Closing

Ted will continue to make and create at Ace for a long time. There are no big projects in his immediate future, but before our talk ended Ted told me that he was looking forward to, “training some more people, getting them ready, and seeing what people are going to 3D print.” I’m Carter Jenkins and thank you for reading.

May 5, 2021

An interview with Victor Lane, Ace Instructor

Who is Victor?

Victor Lane may live in Sacramento, but he is still an active member of the Ace community. At Ace, Victor did a lot of woodworking with joinery, and over the past few years, he’s eventually made his way to becoming an instructor. I’m Carter Jenkins, and I had the pleasure of speaking with Victor to find out more about him.

Victor’s relationship with Ace began in a similar way to a lot of other members: finding an affordable and welcoming maker space. In his search, he found plenty of alternatives, but they were mostly for-profit organizations with narrowly defined communities that did not have a diverse environment. “You go to a lot of ‘maker spaces and it’s white guys my age making robots or 3d printing…” as Victor put it. He found that Ace fostered a group of people that was full of people that you wouldn’t find in those other maker spaces. Ace also had different technologies that you wouldn’t find in other maker spaces, such as fabric arts. He appreciates the fact that these “non-traditional” making practices have dedicated homes at Ace.

Two custom made coasters designed by Victor

Victor’s New Class at Ace

Victor is hosting an in-person woodworking class for a small group of people at the maker space. It’s a class he has hosted pre-lockdown, but luckily not a lot about the class had to change. Like before, he’s teaching how to make a basic cutting board out of a single piece of wood, teaching how to properly cut and finish the material. The main purpose of the class is not to walk away with a perfect cutting board but to rather learn how to use the tools properly. As Victor said, “If you are not scared of the power tool you are using, you probably shouldn’t be using it.” He believes that gaining a sense of respect is the most important thing that a maker should have for their tools. The class employs the use of the chop saw and table saw, which Victor hopes to make his students comfortable. For the most part, mask protocol isn’t affecting the class. Most of the time, the people in the class were wearing filtered dust masks, so modified masks are being used.

Talking with Victor was a blast, and the Ace community benefits greatly from having a guy like him in it. His charismatic personality and great communication skills make him an excellent teacher and should make for a great workshop experience.